Steklo i Keramika (Glass and Ceramics). Monthly scientific, technical and industrial journal

 

ISSN 0131-9582 (Online)

The aspects of digitalization of the economy of glass production are considered. The influence of digitalization on the emergence of new and change in existing business models is shown. Thanks to the modernization of glass production based on the technology & # 171; Industry 4.0 & # 187; you can optimize and automate the main production and management business processes, increase the efficiency of equipment use, as well as improve the planning of raw materials consumption and the schedule for the release of finished products
For the first time, the results of studies on the development of a scale of desirability for assessing the competitiveness of wall building materials with glassy protective and decorative coatings are presented. The quality indicators of wall building materials with glassy protective and decorative coatings, obtained by the method of plasma reflow, have been studied. Using the relative indicators of properties, a complex quality indicator was calculated, which characterizes the technical level of quality of the glassy protective and decorative coatings under study, obtained by the method of plasma reflow.
It is noted that maintaining within a given level of the content of iron oxides in glass and the optimal ratio between oxides of ferrous and ferric iron increases the efficiency of glass furnaces. More stringent requirements for the quality of raw materials for the production of float glass have been formulated. The magnitude of fluctuations of iron oxides in the raw material and its influence on the stability of the melting and glass production process have been revealed and analyzed. The technique of introducing an iron-containing component (crocus) into the charge to smooth out sharp fluctuations of iron oxides in the raw material is described. The relationship between changes in the temperature of the gas space, molten glass in the furnace and the total consumption of gas fuel with the nature of changes in the amount of FeO and Fe 2 O 3 is indicated.
The study of monitoring data for the production of flat glass using the methods of dispersion and regression analyzes, which allows to identify the reasons for the decline in quality and the appearance of defects, to establish cause-and-effect relationships between technological factors and indicators of product quality. The efficiency of the use of the technique is shown on the example of the analysis of waste from annealing of sheet glass.
The analysis of the development of translucent structures in Russia from 1991 to the present is presented. A methodology for assessing the payback of energy efficient windows in various regions of the Russian Federation is presented. The zoning of the country's territory according to the new increased values ??of the resistance to heat transfer of translucent structures is proposed.
The results of simulation modeling of the technological process control for the production of sheet glass by the float method are presented. the effectiveness of a systematic approach to management is shown, which allows to comprehensively solve the problems of economical use of raw materials and energy resources in production while ensuring high quality of the produced glass and limiting the negative impact of production on the environment.
Problems limiting the technical and economic efficiency of glass making are considered. The necessity and possibility of design and construction of high-performance and energy-efficient glass-melting furnaces is shown.
Some methods of statistical analysis used to control the quality of glass batch are considered, and factors influencing its temperature and humidity are determined. An assessment of the accuracy of the charge moistening process was carried out and a causal diagram of the moisture instability of a multicomponent mixture of raw materials was constructed. The use of a circular graph-radar for the analysis of the chemical composition of glass by deviations in the content of basic oxides is proposed.
The technological factors have been studied that have an intensifying effect on the processes of hardening and structure formation in the system of quartz sand - liquid glass. Optimized temperature and humidity conditions for the hardening of the compositions, the dispersion of the filler, the type and amount of the modifying additive, the quantitative ratio of the components of the raw mixture. High-silica liquid-glass composites for construction purposes with increased mechanical strength and water resistance have been developed.
The influence of the quality of such a main component of the charge as cullet on the final product - float glass is shown. The analysis of the quality of cullet (own and imported), the constancy of its quantity loaded into the furnace, for the quality of float glass was carried out. Based on the analysis, it was concluded that it is necessary to create centralized production facilities for the collection and processing of float glass scrap using advanced technology and high-performance equipment to provide high-quality cullet for the glass industry enterprises of the Russian Federation.